SKAYTECH is the leading provider of advanced software solutions to the process industries.
SKAYTECH developed MAP (Monitoring, Analysis & Prediction) software specifically designed for the chemical manufacturing units. Software tackle complex problems through a unique outcome-based consulting approach that supports better production management, process history, analytics, operations excellence and enterprise collaboration. These solutions allow users to make faster and smarter decisions to improve safety, reliability, efficiency and sustainability.
What MAP exactly does & purpose behind making of MAP for process industry;
- It brings all the stakeholders related with the process manufacturing on same platform such as Management, Production, Mechanical, Electrical, Instrument, QA, QC, Safety, Utility, Technical services etc.
- It records each & every steps involved with the manufacturing process as well as the functioning of individual departments & later provide this data for analysis purpose.
- Updates the management with each & every details of the plant records & ongoing activities.
- Avoid manipulation of reporting entries digitize all the manually entered records.
- Increase productivity, work efficiency & improve decision making process.
Major characteristics
- This software is designed for recording manually entered data (e g Lab analysis results or manually entered values related to equipments in log books) as well as automatically generated data (e g DCS system). Any old recorded data (even if it is more than 10 year old) can be viewed for analysis & helps in decision making purpose.
- A dashboard that provides stakeholders the key information they needed in the format they require which enables effective process KPI monitoring.
- Coordinating and communicating with target limits, deviations from those limits and shift reports that summarizes the actions taken during the shift.
- Tools such as “Trends”, shows any historical data & it can compare different values e. g. product yield can be compared with different types of raw materials to analyse which raw material has produced highest yield.
- Trends can be viewed in the form of bar graph, line graph, pie charts etc.
- Predictive analysis feature based on data analytics to monitor exchangers or reboiler fouling.
- Machine learning based analysis tool to help assist plant operations to take corrective actions.
- Messenger tool for inter departmental communication in which everyone gets updated with the latest information.
- Safety Alert tools for promoting good safety practices create safer work environment.
- Knowledge Management for preserving the most valuable work experience.
- Automatic generation of different kinds of reports (weekly, monthly etc in a predetermined format These reports include production values, raw material consumption, stocks, sells, daily or monthly plant performance etc.
How it works
MAP (Monitoring Analysis & Prediction) software moves beyond simple data access and display to providing context a unified view that combines information from multiple departments sources by
- Enabling Connectivity to any data source including DCS, historians, applications, LIMS/LAB data, ERP systems or any offline manual entries.
- Establishing Context with tools to describe how data from different sources relates to each other.
- Visualizing the information using graphics, trends, tree maps, and lists.
- Data analytics tools to monitor equipment and process health, enabling industrial facilities to predict and prevent asset failures and poor operational performance.
- Monitoring & Analysing through its calculations, event engines and triggering the right actions in the right circumstances.
